Automatic PVC PE Cable Color Extruder Machine trend in plastic processing

Date:2022-7-19 Author:Sam

Automation has become a necessary thing for many processing manufacturers in plastic processing. It is no longer limited to the production of high value -added components or a specific small -scale forming application. The level of automation can simply go to the pouring collector of the outleet, or the complete working unit of the assembly or packaging plastic parts. Because there are many types of parts and different processing requirements, most automation pays attention to injection molding applications. But this technology is also applicable to other processes. The robot design has made significant progress in driving technology and structural materials, making the entire automation cycle optimize. Today’s development and progress are applied to applied robotics and automation and integration. First, as part of the entire workshop, and simplify procedures and training. Although there are more and more machine -type automation of injection molding machines, the ratio of the proportion of robotics and injection molding machines sold in various regions is obviously different (Table 1). Injection molding machine robot percentage value North America 6900196028%Europe 20000761838%Asia 19500921247%South America 260033013%of Africa/Middle East 100012012%Table 1. In 2000, the proportion of machine sales and injection molding machines has continued to pay more attention to robotics and automation, thinking that they have already already Experience the benefits of productivity and quality, and make corresponding investment. By 2010, the ratio of sales and injection machine sales in North America would be increased to 40%. Because the ability of robots to complete other functions is expanding, their applications are still increasing. More requirements for the workshop are to use robotics as much as possible to reduce artificially, label label and inspection. The simplest form of automation with the robot is the pouring collector. But today most of the injection molding functions have received greater returns from more flexible robotics and automation work units. Basically, the cycle time outside the production of unloading and conveyor belt places is the time for the robot to use to use it for other follow -up operations. Realize important flexibility from the entire service life of the machine, and participate in various steps indicated by the new project. In most cases, linear robotics driven by electric CNC or 3-6D servo to enable them to quickly enter and exit molds. They are ideal than elbow -type robotic players who are similar to paint and assembly, but are limited to this. The automation of embedded loading and unloading has a striking development. The objects such as nuts, screws, embedded flowers, foil, sales, sensors, sensors, film, clamps and fasteners are placed in injection molding machines as embedded parts of overlapping injection molding. This is common and almost standard. Add the embedded parts to the robot by the mobile workbench, or load and unload with the hand or vibration. In most cases, the automation work unit is the only economy or a competitive solution. Similar, multi -component molding usually uses a robot to convey overlap -shaped grassroots, rather than using rotating molds. Divide the mouth to the edgeThe partial part is a standard automation requirement and benefits from the recent progress of the robot. At the ground or beam -type division, the site was placed and injected with machinery, and the pouring mouth was removed with pneumatic claws. If the robotic manufacturer is designed with a mold pouring, it can get a good residual trace deviation. The new recent progress of linear robotic technology combines Lianxi action. For example, these wire -shaped elbow robots can now operate a component for unique positioning and provide the edge of the component to the servo control system. The servo axis movement of the arm can reach many cutting surfaces and make good cutting. This new method can achieve simple programming methods. It is not only the flexibility of eliminating the mouth of other plastic parts, but also the disappearance of the installation, hard design and fixed devices is immediate. If possible, the work unit should be planned during the mold design stage. In fact, if the molding person only considers the planning of the automation work unit after completing the design of the parts and mold, then they may encounter other costs and risks, and the running time and reliability may be negative. Avoiding potential issues may be as simple as asking the parts to be poured or placed on the way to ask the automated application engineer, and then design the mold to simplify the automation working unit. In addition, using the quality control feedback from the injection molding controller, camera, weighing balance, and material analysis, the molding person can improve the quality of the parts and rely on the carefully planned workshop to reduce artificially. The use of automation equipment will be longer than the formation application, so it should provide as much flexibility for the future goals. It is important to ensure the effective load of the robot. Most robotic suppliers provide attractive chart operation interfaces to simplify programs and operations. This allows the operator to complete the simple release action with the minimum training volume. The main difference between robotic controllers is to determine which subsequent auxiliary input/outputs will be allowed, and how will the households easily integrate the unique process for subsequent devices with Xinchen Extrusion . It is also important when choosing an automated supplier. They can actually integrate the secondary things, procedure safety and unique steps. Automated suppliers provide the experience and capabilities of integrated products, which is essential for work units and successful operations and operations in the future. Usually a company makes important investments on fixed equipment, but it cannot ensure sufficient training to maximize performance. Many automated suppliers provide specialized training and maintenance contracts to further increase investment returns. Simple procedure changes often lead to shortening cycles and decreased waste, and the huge net income generated by longer operating time and larger output.